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Vision System
Vision System
It is a system that can improve efficiency and provide objective and accurate quality control by automating the parts that were inspected manually with computer-based camera imaging technology. In particular, it is customized on-site by reflecting customer requirements. It can be applied to various fields such as manufacturing date inspection, packing defect inspection, foreign substance inspection, omission inspection, and product recognition and classification.
- Inspection for expiration date : Inspection for the expiration date of beverage and dairy products, and pharmaceutical products.
- Inspection for packing defect: Inspection for packing defects of milk powder cans, containers, and packaged noodles.
- Inspection for foreign substances in products : Inspection for foreign substances in trays, containers, raw materials, and on product surfaces.
- Inspection for omission : Inspection for omissions of beverage, flakes and powder, straws and caps in cup coffee.
- Product recognition and classification : Heterogeneous defects inspection and product classification after product design recognition, Barcode inspection.
- Inspection for product appearance : Inspection for product label defect.
- Inspection for beverage product caps : Inspection for PET and glass bottle capping.
- Combined inspection system : Capping + Expiration date + Label + Liquid volume. customized on-site by reflecting customer requirements. It can be applied to various fields such as manufacturing date inspection, packing defect inspection, foreign substance inspection, omission inspection, and product recognition and classification.
Advantages
- Overall, the benefits of vision inspection systems, include, but are not limited to, production improvements.
- Increased uptime.
- Reduction in expenses.
- Vision systems allow companies to conduct 100% inspection of parts for quality control purposes.
- These inspection systems provide automated quality control, which will allow you to enjoy a reliable system that delivers time and time again. As a result, you can ensure that every product your business produces will meet the customers’ specifications.
- Bottom line, inspection systems lead to higher quality, increased productivity and lower production costs for your conveyor line.
Robotic Cell
We have introduced IP welding using a Robotic cell which drastically reduced the economic cost. Ultrasonic Welding with Robot, help us to use common Robotic cell for multiple component joining.
ROBOTIC AUTOMATION APPLICATIONS
- Manufacturing
- Automobile Industries
- Security
- Space Exploration
- Agriculture
- Health Care
- Entertainment
- Underwater Exploration
- Food Preparation
- Military
- Customer Services
Advantages
- High reliability, repeatability and uptime
- Labor savings and improved ergonomics
- Reduces scrap costs
- Flexible and Precise
- High precision and consistent assembly with vision-guided robots
- Quick changeover using tool changers and stored recipes
- Fully programmable solutions and flexibility to adapt various part types
- Process adjustments on-the-fly
- Increased Quality
- Improves product consistency and accuracy
- 100% vision inspection for tight quality control
Assembly lines
Applications of Assembly Line Automation
- Automated assembly lines are widely used in hardware.
- Automobile manufacturing.
- Electric vehicle production.
- Motorcycle production.
- Self-production.
- Machinery manufacturing industries.
Advantages
Advantages commonly attributed to automation include higher production rates.
- Increased productivity.
- Reliability.
- More efficient use of materials.
- Better product quality.
- Improved safety.
- Shorter workweeks for labor.
- Reduced factory lead times.
- Track & Trace Capabilities.
- Greater Volumes.
- Labor Savings.
- Consistency of Output and Throughput.
Pick & Place
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Lorem Ipsum
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book. It has survived not only five centuries, but also the leap into electronic typesetting, remaining essentially unchanged. It was popularised in the 1960s with the release of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software like Aldus PageMaker including versions of Lorem Ipsum.
Material Handling
Skid/Pallet Transfer System with Roller Bed
Skid/pallet through roller beds are widely used transfer systems in body shop. In this kind of material handling, the skid/pallet is first loaded onto the first station, post which the body is loaded onto it. The skid/pallet would ideally carry the body from the first station up until the last station, where the body would be unloaded and skid/ pallet would return to its start position.This is a flexible system where the in between station transfers can be managed independently.
BufferConveyors
Belt Type & Gravity Type
Buffer Conveyors are important equipments in the body shop process. They are planned between two lines as contingency. In case of the first line breaking down, the production would not stop and will continue using the buffers. Belt type Buffer Conveyors operates using wide Belts & the Body/Sub Assembly is resting on the belt. The belt is driven with the help of a motor & gearbox. It is considered to be a low height equipment. Gravity type Buffer Conveyors works on the concept of gravity, hence there is saving of energy. However, the pallet used for body /sub assembly will have to return again by gravity, hence the height of the equipment is rendered to be tall.
Scissor Lift
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the
industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and
scrambled it to make a type specimen book. It has survived not only five centuries, but also the leap into
electronic typesetting, remaining essentially unchanged. It was popularised in the 1960s with the release
of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software
like Aldus PageMaker including versions of Lorem Ipsum.
Tracebility Software
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book. It has survived not only five centuries, but also the leap into electronic typesetting, remaining essentially unchanged. It was popularised in the 1960s with the release of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software like Aldus PageMaker including versions of Lorem Ipsum.
Advantages
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book. It has survived not only five centuries, but also the leap into electronic typesetting, remaining essentially unchanged. It was popularised in the 1960s with the release of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software like Aldus PageMaker including versions of Lorem Ipsum.
Leak Testing Machine
Advantages
Automation and work saving
- The Process can be automated.
- Manpower can be reduced.
- Easy operation: skill not required.
- The work environment is improved.
- Easy maintenance.
Quality improvement
- Test performance is improved.
- Leak standards can be quantified.
- The defective rate is reduced.
- Data can be used in statistical processing and analysis.
- Easy maintenance.
Cost Cutting
- The number of claims reduced.
- The yield rate is improved.
- The drying process is not needed.
- Test time is reduced.
- Running cost is low.
Application
- Automotive: Magnakraft provides a variety of tools for use in automotive leak testing and flow analysis. We have many Tier 1 suppliers that utilize our testers to confirm that the parts supplied to their OEM (Original Equipment Manufacturers) clients meet their specifications.
- Medical: Magnakraft products are in frequent use for leak detection in medical devices. End-users require a high-degree of confidence in such products as they are often used to deliver or extract fluids to or from a specific part of the body. If a leak existed, then fluids could be inadvertently sent to the incorrect location, or the wrong fluids could be removed.
- Appliance: A leak beyond accepted tolerances means product failure. When a leak exceeds the tolerance, it can mean environmental contamination, loss of sterility, or component failure. Having an industrial leak detection protocol is a key part of any quality assurance process. Magnakraft offers a variety of tools to integrate appliance leak testing into production lines and QA testing facilities.
- Packaging: Magnakraft testing line includes a few options when it comes to package testing and identifying leaks. Examples of such packaging types are bottle caps, aerosol cans (and valves), trigger pumps, ink cartridges, cosmetic bottles, food sachets, and other various types of packaging.
- Battery: Magnakraft has a variety of methods to leak test batteries throughout the production process. Leak testing electrical vehicle battery cells, for example, begins with an ionic leak test of the battery cell pouch and ends with a pressure leak testing the entire battery tray.
Ultrasonic Welding Machine
The ultrasonic welding of plastics uses high-frequency sound waves to create frictional heat between thermoplastic materials. Ultrasonic welding has numerous advantages including speed, weld quality, weld strength, consistency, and efficiency. It is environmentally safe as there are no chemicals to be used in process, less energy requirement, and is computer-controlled. Process requires less manpower and time.
Magnakrafts ultrasonic welding machines can be integrated into custom-designed assembly systems to meet the specific needs of customers and their applications. The design of Magnakrafts products encourages innovation so that any configuration is possible, from standalone, single-station systems to fully integrated automation.
Ultrasonic plastic welding is the joining or reforming of thermoplastics through the use of heat generated from high-frequency mechanical motion. Ultrasonic welding means joining without adhesives, screws, or heat from an outside source. During this process, plastics are strategically melted using ultrasonic vibrations so that a cohesive or form-fit joint is produced. As an economic production method with short cycle times, ultrasonic welding ensures a large degree of process control and repeatable quality results. Ultrasonic welding of plastic materials creates a molecular bond within the weld seam. Ultrasonic vibrations are focused on using a special design of the components or tools. This specific geometry within a component is referred to as energy director. The contact points in the joining area are actively molded using energy input to achieve elastic deformation. Friction occurring between the contact surfaces and within the molecule chains generates heat that causes the material to melt.
Advantages
- Additional material: Ultrasonic welding does not require any additional material such as fasteners, inserts, adhesives, or solvents. It also offers the benefit of low energy consumption. Lower production costs translate to lower costs for your business.
- Ease of assembly: Process requires only the alignment of the two parts in the fixture, thus well suited for automated assembly.
- It saves time: It is much faster than traditional welding methods, as virtually no time is needed for drying or curing. It is a highly automated process, which also saves on manpower and helps you get the parts you need faster.
- Hermetic Seals: Ultrasonic welding is capable of creating hermetic seals. It is a type of sealing that makes a given object airtight (excludes the passage of air, oxygen, or other gases).
- Energy efficiency: There is no excess heat, which must be removed from the workplace when other processes are used. This saves on cooling costs required to maintain the plant’s internal temperature.
- High Production Rate: Higher production rates can be achieved as the actual welding time is very less. That means more production can be done in lesser time.
- Clean Atmosphere: Unlike adhesive & solvent joining systems, on ventilation equipment is necessary for the removal of toxic fumes.
- Immediately Handling: Welding parts can proceed to other operations at once without waiting for parts to cool. This makes an advantage for automated assembly line applications.