Services

MagnaKraft Automation Systems is a design and manufacturing firm established in 2011.

• At Magnakraft we design and manufacture all types of Precision Components for Automotive Sector, Die Mould Industry, Defence Sector, General Engineering Sector and SPMs.
• We have inhouse design team and machining facility including conventional as well as CNC machines.
• We are well surrounded by the vendors for other processes like Surface and Cylindrical Grinding, Honing, Heat Treatment Facility, Plating and Powder coating Facility, CMM facility.
• We have Shop Floor Space of about 3000 sq. ft.
• We at Magnakraft are dedicated for Quality components and On time delivery.

Facility Details

1) VERTICAL MACHINING CENTRE

Manufacturing Softwares :-
a) DS Solidworks 2020 - 03 seats
b) Hexagon WorkNC 2020 - 01 seat

Sample projects

1. Tank Assembly Line
This project includes assembly line of Fuel tank assembly, which consists auto, semi-auto and manual stations. The Project include two S7-300 PLC and Wonder ware InTouch Scada, Total integration on profinet with Safety PLC Pilz, Keyence Scanner, Keyence Camera, Siemens Servo, Festo Profinet Valve Bank, Desoutter Nutrunner, CTS leak Tester, Proface HMI the total assembly completed in Seven stations. Total assembly line production database has been stored in SQL server.

2. Turbo Charger Subassembly Line
The Project include assembly line of Turbo Charger with 4 stations. In PLC configuration, S7-1500 used with 4 IM155-5 PN HF on Profinet. Total assembly database stored in SQL server, with LabView base application. Following third party devices used in project Burster Unit (Load Cell & LVDT), Cognex Scanner, Cognex Camera, IAI Servo, Festo Profinet Valve Bank, Bosch Nutrunner, ATEQ leak Tester, Laser Marking unit, Proface HMI (with Biometric Integration), PilZ Safety PLC for Each Station (Safety Circuit). All third party devices on Profinet communication with S7-1500 PLC.

3. Two Wheeler Brake Master & Caliper Assembly Line
This project includes assembly line of Master part assembly of brake, which consists semi-auto and manual stations. The Project include two S7-1500 PLC and LabView based MES system, Total integration on profinet with Safety PLC Pilz, nutrunner, marking machine & total assembly completed in Five stations. Total assembly line production database has been stored in SQL server.

4. Commercial Vehicle Brake Assembly Line
This project includes assembly line of brake assembly of vehicle, which consists semi-auto and manual stations. The Project include four CompactLogix 1769 PLC, Panel View 700 HMI and LabVIEW based MES system, Total integration on Ethernet IP with Nutrunner, Marking Machine, Heater & the total assembly completed in eight stations. Total assembly line production database has been stored in SQL server.

5. Engine Assembly Conveyor
This project includes assembly line of Engine assembly, which consists semi-auto stations. The Project include R04 PLC, GT2000 HMI, Total integration on CC-link with Nutrunner, Marking Machine, Scanner, lifter, VFD & the total assembly completed in eight Operator stations. Total assembly line production database has been stored in SQL server.

Experiences

Robots systems
• ABB
• KUKA
• FANUC
• YASKAWA

PLC systems
• SIEMENS
• ALLEN-BRADLEY
• MITSUBISHI
• SCHNEIDER
• DELTA
• OMRON
• BECKHOFF

HMI systems
• SIEMENS
• ROCKWELL
• MITSUBISHI
• DELTA
• PROFACE
• OMRON

SCADA systems
• SIEMENS
• ROCKWELL
• WEINTEK
• WONDERWARE
• DELTA

Electrical systems
• EPLAN P8 v2.7
• EPLAN P8 v2.9

Communication Protocols
• PROFINET
• PROFIBUS
• DEVICENET
• MODBUS
• ETHERNET IP
• RS232/RS485- SERIAL COMM.

Electrical Installations
• CONTROL CABINETS ASSEMBLING
• ELECTRICAL INSTALLATIONS ON SITE
• PANEL WIRING

Software examples
• TIA PORTAL
• RS LOGIX
• GX-WORKS-2/3
• GT DESIGNER-3
• SO MACHINE
• WPL/ISP-SOFT
• STEP7
• EPLAN P8

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Viverra ipsum nunc aliquet bibendum. Mi tempus imperdiet nulla malesuada pellentesque elit eget gravida. Ut etiam sit amet nisl purus. Lacus sed viverra tellus in hac habitasse. Elementum sagittis vitae et leo duis ut. Sit amet porttitor eget dolor morbi non arcu. Vitae nunc sed velit dignissim sodales ut eu sem integer. Tempor orci eu lobortis elementum nibh. Ipsum dolor sit amet consectetur adipiscing elit ut. Lobortis feugiat vivamus at augue. Neque ornare aenean euismod elementum nisi quis eleifend quam. Suspendisse potenti nullam ac tortor vitae purus faucibus ornare. Tincidunt eget nullam non nisi est. Imperdiet nulla malesuada pellentesque elit.

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Risus in hendrerit gravida rutrum quisque non tellus orci. Lectus arcu bibendum at varius vel pharetra. Iaculis eu non diam phasellus vestibulum. Odio morbi quis commodo odio aenean sed. Sit amet cursus sit amet. Non consectetur a erat nam at lectus. Sed id semper risus in hendrerit gravida rutrum. Risus at ultrices mi tempus imperdiet nulla malesuada pellentesque elit. Sed turpis tincidunt id aliquet risus feugiat in ante metus. Lorem dolor sed viverra ipsum nunc. Lectus quam id leo in vitae turpis massa. Amet commodo nulla facilisi nullam vehicula ipsum a arcu cursus. Cursus mattis molestie a iaculis at erat. Ac turpis egestas integer eget aliquet nibh. Ipsum a arcu cursus vitae congue mauris. Sed enim ut sem viverra aliquet eget.

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Viverra ipsum nunc aliquet bibendum. Mi tempus imperdiet nulla malesuada pellentesque elit eget gravida. Ut etiam sit amet nisl purus. Lacus sed viverra tellus in hac habitasse. Elementum sagittis vitae et leo duis ut. Sit amet porttitor eget dolor morbi non arcu. Vitae nunc sed velit dignissim sodales ut eu sem integer. Tempor orci eu lobortis elementum nibh. Ipsum dolor sit amet consectetur adipiscing elit ut. Lobortis feugiat vivamus at augue. Neque ornare aenean euismod elementum nisi quis eleifend quam. Suspendisse potenti nullam ac tortor vitae purus faucibus ornare. Tincidunt eget nullam non nisi est. Imperdiet nulla malesuada pellentesque elit.